Rope Dyeing Range
The Rope Dyeing Range is equipped advantaged technology, it is specially designed for the customer to meet their requesting. The heavy-duty frame and the friendly control interface to ensure the high efficiency operation to work on 6-42 ropes.
Major Processing Function:
Scouring.
Mercerizing.
Sulfur Bottoming.
Pigment Bottoming.
Reactive Bottoming.
Indigo dyeing.
Sulfur topping.
Bottoming & Indigo dyeing.
Indigo dyeing + Topping.
Bottoming + Indigo dyeing + Topping.
Specification of Machine:
Number of rope : 6-42 ropes.
Yarn count : 6-60S Roller.
width : 400-2,500mm.
Machine speed : 5-35 mpm.
Steamer yarn content : 30 meters.
Max. Nip pressure : 100 KN, adjustable.
Max. Dancer tension : 2KN, adjustable.
Oxidation length : 40/50 meeters.
Chemical circulation rate : 2.5 — 4 times/hour.
Max. ball diameter on creel : 1,500 mm.
CREEL:
Standard creel stand design with assistant carrier roll to reduce the chance of the rope twist.
Double-deck creel stand design with assistant carrier roll to reduce the space for special application. (optional)
Increase height of the creel frame to reduce the chance of the rope twist.
Super strong nylon bushing to increase the duration.
Extra support bars on top of the frame to prevent the slack yarn going into the draw nip.
Auto tension control adjustment for the creel. (optional)
STEAMER:
Special design for steam generator to ensure Steam temperature reaching 1020 C.
Special design to reduce water leakage at entrance and exit section of steamer.
Special design of steamer roof to prevent dripping on the ropes inside the steamer.
Integrated exhaust fan design for customer just need simply to connect the exhaust air duct.
Easy HMI operation for the steamer control.
DYE BOX & WASH BOX:
Super strong material (SS304/SS316) with surface nanotechnology coating.
Double-Suction line design to ensure the evenness of the chemical circulation.
Super strong SS roll design & Gomplast rubber coating.
SEW gear box and motor assembly.
Precisely pneumatic squeezing & compensator tension adjustment.
Count flow design with pneumatic valve control.
Elevated design of the top roll (optional).
Flute roll design of the top or bottom roll.
CIRCULATION & DOSING:
Modular design of the circulation system, easy for installation & maintenance.
Modular design of the auto dosing system, real time feedback for precisely control.
OXIDATION STRUCTURE:
Super strong support column for the structure (200x200mm).
Static spray technology for the MS material coating.
Special design of the height of the structure to increase the oxidation length of the rope in the air.
Special design of the catwalk between the dye boxes for easy operation.
Super polished or Teflon coated sky roll.
Modular design of the structure for easy installation.
DRY CAN:
SS rotary union.
Spirax Sarco steam trap.
Super strong double V belt to drive the cylinders.
SEW gear box and motor assembly.
Vacuum valve to prevent damages of the cylinder.
Energy saving design of the cylinder.
COILER:
Standard design of the gear box.
Special design of clutch to enable the swing tubes stopped during the lead loop pass.
Special design of height of the structure to increase the oxidation length of the rope in the air.
Catwalk on top of the coiler for easy operation & maintainance.